010203
Olugbona fifa irọbi ile-iṣẹ fun alapapo irin igi billet, ẹrọ gbigbo opa gbona
ọja apejuwe
1. Iṣẹ ṣiṣe pataki
Imudara-giga: Yara yara igbona awọn iwe-irin irin (ø20-200mm) ati awọn ọpá si 1200°C laarin iṣẹju-aaya fun sisọda/didara gbona.
Iṣakoso iwọn otutu konge: PID-ofin ± 10°C uniformity, o dara fun erogba / alloy irin hardening ati tempering.
2. Awọn pato bọtini
Iwọn agbara: 160-200kW (380V / 50-60Hz), ti a ṣe apẹrẹ fun 24/7 iṣẹ ti nlọsiwaju.
Atunse Igbohunsafẹfẹ: Ipo-meji 1-30kHz fun ijinle ilaluja iṣapeye ni awọn ọpa tinrin tabi awọn iwe-owo ti o nipọn.
Eto itutu agbaiye: Itutu omi tutu-lupu (≥25L/min) pẹlu aabo igbona.
3. Awọn ohun elo ile-iṣẹ
Fọọmu Gbigbona: Awọn ọpa irin ti o ṣaju-ooru fun ikorira ibinu, extrusion, ati ẹrọ CNC.
Ọkọ ayọkẹlẹ/Ẹrọ: Awọn ilana axles, bolts, ati awọn paati eefun pẹlu CE/ISO-ifọwọsi aabo.
4. Isọdi & Lilo Aṣoju
Apẹrẹ apọjuwọn: awọn iwọn okun ti adani fun awọn iwọn iṣẹ-iṣẹ oniruuru.
Ohun elo dopin
Awọn ọran Lilo Aṣoju: Awọn ile-iṣẹ iṣelọpọ irin, awọn ohun ọgbin ayederu, ati awọn olupese apakan adaṣe
1. Irin Bar Billet Pre-alapapo
Igbaradi Forging: Ni iyara ṣe igbona awọn billet irin (ø20-200mm) si 800-1200°C fun awọn ilana ayederu ti o tẹle tabi extrusion.
Alapapo Aṣọ: Ṣe idaniloju aitasera iwọn otutu (± 10 ° C) fun carbon / alloy steel billlets, idinku wahala inu.
2. Rod Gbona Forging & Inu Forging
Ibanujẹ Forging: Ni pipe awọn ipari ọpá igbona fun flange / ori boluti ti o ṣẹda ni ọkọ ayọkẹlẹ ati awọn ẹya ẹrọ.
Ilọsiwaju Ilọsiwaju: Ṣe atilẹyin iṣẹ 24 / 7 fun iṣelọpọ iwọn didun giga ti awọn ọpa hydraulic ati awọn ọpa.
3. Jia & Ṣiṣẹpọ kẹkẹ ẹlẹṣin
Alapapo Gear òfo: Awọn igbona jia òfo si awọn iwọn otutu forging to dara julọ (1000-1150°C) fun isamisi deede.
Sprocket Hardening: líle fifa irọbi ti agbegbe ti awọn eyin chainwheel lati jẹki resistance yiya.
4. Itọju Ile-iṣẹ & Tunṣe
Isopọpọ Irin: Awọn ọpa irin ti o gbona / awọn billet fun alurinmorin tabi brazing ni opo gigun ti epo ati awọn ohun elo ikole.
Iderun Wahala: Itọju ooru lẹhin-weld lati yọkuro awọn aapọn to ku ni awọn paati pataki.
Awọn ile-iṣẹ Aṣoju:
• Ọkọ ayọkẹlẹ (awọn axles, awọn jia)
• Iwakusa (awọn ẹwọn gbigbe, awọn ẹya fifọ)
• Awọn ẹrọ ti o wuwo (awọn ọpa hydraulic, bearings).
Akiyesi: Agbara isọdi (15-200kW) ati awọn apẹrẹ okun fun awọn iwọn iṣẹ oniruuru
Iṣeto ni ati Performance
1. Iṣeto mojuto
Eto Agbara:
Igbewọle: 380V ± 10% / 50-60Hz, 3-alakoso, ni ibamu pẹlu awọn grids ile-iṣẹ.
Agbara ti a ṣe iwọn: 160-200kW (atunṣe fun awọn iwọn billet/ọpa).
Igbohunsafẹfẹ: Ipo-meji 1-30kHz (atunṣe adaṣe fun ijinle ilaluja).
Awọn Coils alapapo:
Olona-Tan Ejò coils (ID 50-600mm), omi-tutu fun 24/7 isẹ.
Awọn ọna-ayipada oniru fun rọ billet / opa processing.
Eto Itutu agbaiye:
Itutu omi tutu-lupu (≥25L/min @ 0.3MPa) pẹlu aabo igbona.
2. Awọn Metiriki Iṣẹ
Iwọn iwọn otutu: 800-1250 ° C (iṣọkan iṣakoso PID ± 10°C).
Iyara alapapo:
Awọn apo-iwe (ø100mm): 15-30 iṣẹju-aaya si 1100°C.
Awọn ọpa (ø50mm): 5-10 iṣẹju-aaya fun awọn ayederu ibinu ni ipari.
Iṣiṣẹ: ≥90% iyipada agbara (imọ ẹrọ oluyipada orisun IGBT).
Yiyika Iṣẹ: 100% iṣẹ ṣiṣe ti nlọ lọwọ.
3. Adaṣiṣẹ & Iṣakoso
Interface HMI: 10" iboju ifọwọkan pẹlu awọn eto tito tẹlẹ fun awọn jia/awọn kẹkẹ ẹlẹṣin.
Integration: RS485/Modbus TCP fun amuṣiṣẹpọ apa PLC/robotik.
Aabo: CE-ifọwọsi pẹlu iduro pajawiri ati aabo lọwọlọwọ.
4. Ibamu ohun elo
Awọn iru Irin: Erogba, irin (C45), irin alloy (42CrMo), irin alagbara, irin.
Imọ ni pato
Gbona Ifilọlẹ Ile-iṣẹ fun Alapapo Irin Pẹpẹ Billet & Ṣiṣẹda Ọpa Gbona - Awọn pato Imọ-ẹrọ
1. Agbara & Itanna Parameters
Foliteji igbewọle : 380V± 10%, 3-alakoso, 50/60Hz
Agbara ti a ṣe iwọn: 15-200kW (atunṣe fun awọn titobi billet oriṣiriṣi)
Iwọn Igbohunsafẹfẹ: 1-30kHz (atunṣe aifọwọyi fun ijinle ilaluja to dara julọ)
Ṣiṣe Agbara: ≥90% (Imọ ẹrọ oluyipada orisun IGBT)
2. Alapapo Iṣe
Iwọn otutu: 800-1250C (PID-iṣakoso ± 10°C iṣọkan)
Iyara alapapo:
Awọn apo-iwe (ø100mm): 15-30 iṣẹju-aaya si 1100°C
Awọn ọpa (ø50mm): 5-10 iṣẹju-aaya fun awọn ayederu ibinu ni ipari
Iwọn Iṣẹ-ṣiṣe ti o pọju:
Iwọn opin: 20-600mm (awọn apẹrẹ okun ti aṣa)
Ipari: Titi di 6m (fun sisẹ tẹsiwaju)
3. Itutu & Agbara
Eto Itutu : Itutu agba omi-pipade (≥25L/min @ 0.3MPa)
Ojuse ọmọ: 100% lemọlemọfún isẹ
Idaabobo: Awọn aabo ti n lọ lọwọlọwọ/overvoltage/awọn aabo igbona
4. Mechanical & Ibamu
Ohun elo Coil: Ejò mimọ-giga, tutu-omi
Awọn iwe-ẹri: CE, ISO, ibamu RoHS
Iwuwo: 7.3kg (awọn awoṣe to ṣee gbe) si 1200kg (awọn ọna ṣiṣe ile-iṣẹ)
5. Automation & Iṣakoso
Ni wiwo: 10" iboju ifọwọkan pẹlu awọn eto tito tẹlẹ
Integration: RS485/Modbus TCP fun PLC Asopọmọra
Awọn ohun elo: Forging ṣaaju alapapo, líle jia, opa lara
Akiyesi: Awọn pato yatọ da lori awọn ibeere ti a ṣe adani fun awọn iwọn billet/ọpa.
Awọn eroja akọkọ:
